Automation
Increase Throughput With Integrated Machinery & Control Systems
Automation in press systems extends beyond robotics and material handling to include process automation through controls, sequencing, and repeatable cycle execution. While full production often involves multiple systems working together, Beckwood’s role is focused on designing press systems that are automation-ready, incorporate critical in-press automation, and integrate seamlessly with external automation equipment.
In many applications, the most impactful automation occurs within the press itself through tooling changeover, part handling, motion control, and process sequencing. Beckwood specializes in these areas while working alongside customers and automation partners to support fully automated production environments across aerospace, defense, energy, automotive, appliance, and industrial manufacturing.
Where Beckwood Adds Value in Press Automation
Automation can mean different things depending on the application. Beckwood’s capabilities typically fall into three key areas:
In-Press Automation
Beckwood integrates automation features directly into the press to improve efficiency, repeatability, and operator safety. These systems are designed around the process and are critical to achieving consistent results.
Press-Integrated Automation Systems
In applications where material handling or part transfer is closely tied to the press cycle, Beckwood can incorporate integrated automation systems that extend just beyond the press itself.
Full Cell Integration (Partner Approach)
For fully automated production lines, Beckwood works closely with customers and third-party providers to ensure seamless integration between the press and external systems such as robotics, conveyors, and inspection equipment.
Beckwood Press Automation Solutions
Beckwood engineers press systems with integrated features and advanced controls to support efficient, repeatable, and scalable manufacturing processes.
Quick Die Change (QDC) Systems
Reduce changeover time and improve uptime with automated or semi-automated die clamping, positioning, and exchange systems, ideal for high-mix production environments.
Advanced Controls & Process Automation
Beyond mechanical automation, Beckwood systems provide process automation through advanced controls and programmable sequencing. Presses can be configured to automate complex cycles including motion profiles, pressure ramping, dwell times, heating and cooling sequences, and multi-step operations with integrated quality inspection.
Shuttle & Transfer Systems
Integrated shuttle systems allow tooling or parts to move in and out of the press safely and efficiently, supporting improved ergonomics and reduced cycle time.
Rotary Tables & Indexing Systems
Rotary tables and indexing systems are commonly used in smaller presses or multi-step processes to enable part positioning, multi-station operations, or increased throughput.
Integrated
Material Handling
Beckwood can incorporate material handling solutions within the press, including part positioning, powder filling and leveling, and in-press transfer systems tailored to the application.
Custom Automation & Fully Integrated Systems
In addition to standard in-press automation, Beckwood supports custom solutions for applications that fall outside typical press or production system designs. These projects often involve coordinating multiple pieces of equipment, unique material handling methods, or non-standard process flows.
Beckwood focuses on engineering the press, controls, and system integration to bring these processes together into a reliable and repeatable operation, working alongside customers and partners as needed. Explore our process and customer success stories in our automation whitepaper.
Press Automation FAQs
What is press automation in manufacturing?
Press automation refers to the use of integrated machinery, controls, and systems to automate press operations such as material handling, tooling changes, and process sequencing. It enables consistent, repeatable production while reducing manual intervention.
What are the benefits of press automation systems?
Press automation systems improve production efficiency, reduce cycle times, enhance operator safety, and ensure consistent product quality. They also minimize downtime through features like quick die change and automated process control.
What is in-press automation and how does it work?
In-press automation involves integrating automation features directly within the press, such as tooling changeover, motion control, and part handling. These systems streamline operations and improve repeatability by automating critical steps within the press cycle.
How does press automation improve production efficiency?
Press automation increases throughput by optimizing cycle times, reducing manual handling, and enabling continuous, repeatable operations. Advanced controls and integrated systems allow manufacturers to maintain high productivity with minimal downtime.